External force applied to an elastic material generates stress as shown below, which subsequently generates strain in the deformation of the material. At this time, the length L extends to L+
L. (When compressed, it is conversely reduced, i.e. L-
L). The thickness D reduces to D-
D. (When compressed, it is conversely extende, i.e D+
D).The amount indicated by the following equation is called normal or longitudinal strain.
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L: original length
D: original thickness
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Example: when a material of 100mm length deforms by 0.1mm long, it generates strain as follows:
=
L/L=0.1mm/100mm=0.001=1000µm/m
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A strain gauge is constructed by bonding a fine electric resistance wire or photographically etched metallic resistance foil to an electric insulation base using an appropriate bonding material, and attaching gauge leads. |
The strain generated in the specimen is relayed through the base to the fine wire or foil, where expansion or contraction occurs. As a result, the fine wire or foil experiences a variation in resistance. This variation is exactly proportional to the strain.
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R: gauge resistance
k: gauge factor as shown on package |
Normally, this resistance change is very small and requires a Wheatstone bridge circuit to convert it to voltage output.
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Ua: voltage output
Ue: exciting voltage R1: gauge resistance R2 ... R4: fixed resistance |
Assuming the value R such that R = R1 = R2 = R3 = R4, the active gauge resistance varies to R+
R due to strain. Thus, the voltage output due to strain is given as follows:
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